This custom tracksuit manufacturer case study covers Ready One’s production of 1,000 custom tracksuits for a Spanish sports brand. Furthermore, this page forms part of Ready One’s verified client reviews from brands across 40+ countries worldwide.
Ready One manufactures custom clothing from 50 units through to full production runs at its Sialkot, Pakistan factory. Founded in 2012, the factory brings 14+ years of manufacturing experience. Moreover, it produces 100,000–150,000 units per month across a 25,000 sq ft facility. Furthermore, Ready One serves 1,000+ brands in 40+ countries and holds ISO 9001, BSCI, SEDEX, GOTS, OEKO-TEX Standard 100, and WRAP certification.
Order at a Glance
| Client | Spanish Sports Brand |
| Garments | Hoodies + Joggers |
| Total Units | 1,000 (500 Hoodies + 500 Joggers) |
| Fabric | 320 GSM Fleece (Hoodies) / French Terry (Joggers) |
| Techniques | Chest Embroidery + Back Screen Print |
| Lead Time | 35 days DDP Spain |
| Result | 5 stars. On time for season launch. Second order in planning. |
A Spanish sports brand owner approached Ready One to manufacture a tracksuit collection for a new season launch. Specifically, custom tracksuit manufacturing at Ready One covers orders from 50 units per style. Moreover, embroidery, screen print, and DDP delivery to Spain are all available on every order. Consequently, brands can start a custom tracksuit order with a clear timeline and no hidden logistics costs.
Project Requirements
Garment Types and Quantities
| Garment | Units | Fabric | Technique |
|---|---|---|---|
| Hoodies | 500 | 320 GSM Fleece | Chest Embroidery + Back Screen Print |
| Joggers | 500 | French Terry | Chest Embroidery |
Carlos Martinez ordered 500 hoodies and 500 joggers as a matching set. Furthermore, the hoodies required chest embroidery and a back screen print graphic. Specifically, the back print carried a season-specific design for the launch collection. In addition, the joggers required matching chest embroidery to present as a coordinated two-piece set.
Fabric and Colour Specification
320 GSM fleece was selected for the hoodies for a premium mid-weight feel. Specifically, French terry was chosen for the joggers to balance comfort with a structured drape on the leg. Furthermore, Ready One’s OEKO-TEX Standard 100 certification covers both fleece and French terry. Consequently, all materials are confirmed free from harmful substances. In addition, the full range met EU retail safety requirements without additional testing.
Custom Tracksuit Challenges for a Season Launch
Tight Deadline for a Season Collection
A sports brand season launch has a fixed date. Specifically, missing the window means losing the primary selling period and holding unsold inventory into the next season. Furthermore, a 1,000-unit order with two decoration techniques — embroidery and screen print — requires precise scheduling across multiple production stages. Consequently, the factory must confirm realistic lead times before bulk production starts.
Colour Consistency Across Two Styles
A matched tracksuit set requires identical embroidery thread colour on both the hoodie and the jogger. Specifically, even a slight thread-dye variation between styles breaks the coordinated look and affects brand presentation. Furthermore, screen print ink on the hoodie back must match the embroidery colour on the chest. Specifically, this calibration requires embroidery and print setup to be tested together. Moreover, 500 units per style means any calibration error multiplies across the entire run.
DDP Complexity to Spain
DDP delivery to Spain covers Spanish customs classification, EU import duties, and door-to-door logistics. Specifically, brands without an in-house logistics team often face unexpected customs delays if paperwork is incomplete. Furthermore, Ready One’s DDP service handles all documentation as part of the order. Specifically, this covers commercial invoice, packing list, certificate of origin, and EU customs declaration. Consequently, Carlos Martinez received the order at his warehouse without managing a single customs form.
Ready One’s Solution
Colour Matching Before Bulk
All embroidery and screen print colours were matched to the client reference before bulk production began. Specifically, a pre-production sample set — one hoodie and one jogger — was produced and photographed under controlled lighting. Furthermore, digital photographs were submitted to Carlos Martinez for approval alongside a thread card reference number. Consequently, no colour variation was present in the bulk run.
Embroidery on Both Styles
Chest embroidery was applied to all 500 hoodies and all 500 joggers. Specifically, the embroidery programme was digitised from the client’s vector artwork file. Furthermore, stitch count and density were set to maintain consistent coverage at the chest placement on both garment styles. Consequently, the completed sets presented as a coordinated range with identical branding across both styles.
Screen Print on Hoodie Back
A back screen print graphic was applied to all 500 hoodies. Specifically, a one-colour screen was set up to the client’s artwork dimensions. Furthermore, plastisol ink was used for colour durability and wash resistance across the season. Consequently, the back graphic remained vibrant after the wash tests carried out during AQL inspection.
Quality Control on 1,000 Units
Ready One’s AQL process ran a statistical inspection on the 1,000-unit run. Specifically, inspectors checked embroidery registration and screen print coverage on each unit. Moreover, placement accuracy, stitch density, and print edge sharpness were also verified. Consequently, any unit below specification was removed and replaced before dispatch.
Production Results
Delivered DDP to Spain in 35 Days
All 1,000 units were dispatched DDP to Spain on day 35. Furthermore, customs clearance and door-to-door delivery were completed within the agreed window. Moreover, verified client reviews from brands across Europe, the USA, and the Middle East are published on the Ready One website.
Season Launch Achieved
The collection arrived at Carlos Martinez’s warehouse with five days to spare before the season launch. Specifically, the matched hoodies and joggers sold through the primary selling window without any remaining stock issue. Furthermore, brands planning a similar order can explore Ready One’s dedicated page for Spanish clothing brands. Consequently, Carlos Martinez is now expanding the product range with Ready One for the following season.
Services Provided
Ready One managed every stage of this 1,000-unit tracksuit order from sampling through to DDP dispatch.
- Custom Tracksuit Manufacturing — 1,000 Units (500 Hoodies + 500 Joggers)
- 320 GSM Fleece Fabric Sourcing (Hoodies)
- French Terry Fabric Sourcing (Joggers)
- Chest Embroidery — Hoodies and Joggers
- Back Screen Print — Hoodies
- Pantone Colour Matching — All Embroidery and Print
- Sample Development (5 working days)
- AQL Quality Control — Embroidery Registration + Print Colour Accuracy
- DDP Worldwide Shipping to Spain
- ISO 9001, BSCI, SEDEX, GOTS, OEKO-TEX Standard 100, WRAP Certified Production
★★★★★
5.0 / 5.0
“Ready One produced 500 hoodies and 500 joggers for our sports brand. Chest embroidery and back screen print were both excellent. Colours matched our reference exactly. Delivered DDP to Spain in 35 days — just before the season launch. We are now expanding our range with Ready One.”
— Carlos Martinez, Spain (Sports Brand Owner)
Ready to Manufacture Your Custom Tracksuit Collection?
Ready One produces custom tracksuits from 50 units per style — with embroidery, screen print, and DDP delivery to Spain and worldwide.
Frequently Asked Questions
Can Ready One produce 1,000 custom tracksuits with embroidery and screen print?
Yes. Ready One produces custom tracksuits from 50 units per style. Furthermore, embroidery and screen print are both available on the same order. Moreover, monthly capacity of 100,000–150,000 units means 1,000-unit orders get full priority. Consequently, lead times for 1,000-unit tracksuit orders typically run 30–40 days DDP.
How long does a 1,000-unit tracksuit order take at Ready One?
A 1,000-unit custom tracksuit order with embroidery and screen print typically completes in 30–40 working days. Furthermore, sampling takes 5–7 working days and must be approved before bulk production begins. Consequently, Ready One delivered this Spanish order DDP in 35 days. In addition, DDP covers customs clearance and door-to-door delivery to Spain.
Does Ready One ship custom tracksuits DDP to Spain?
Yes. Ready One ships custom tracksuits DDP to Spain and all EU countries. Furthermore, DDP delivery covers export documentation, international freight, customs clearance, import duties, and door-to-door delivery. Consequently, Spanish brands receive orders without managing freight or customs agents. In addition, all six certifications are accepted by EU customs authorities.
What certifications does Ready One hold for EU tracksuit orders?
Ready One holds ISO 9001, BSCI, SEDEX, GOTS, OEKO-TEX Standard 100, and WRAP certification. Furthermore, all six apply equally to tracksuit orders for Spain and the EU. Moreover, OEKO-TEX Standard 100 certifies materials are free from harmful substances. In addition, BSCI and SEDEX cover ethical sourcing standards that EU brands increasingly require.