Ready One’s apparel manufacturing capabilities are built around a 25,000 sq ft production facility in Sialkot, Pakistan. The factory runs 100,000 to 150,000 units per month across a full range of garment categories — hoodies, tracksuits, jackets, T-shirts, sportswear, and leather goods.
Every department operates under one roof. Cutting, sewing, embellishment, quality control, and export packing all happen in-house. There is no subcontracting — which means tighter quality control, faster communication, and complete visibility for brand partners.
Factory Overview — Size, Workforce, and Equipment
The Ready One facility covers 25,000 sq ft of dedicated production space in Sialkot’s garment manufacturing district. The workforce comprises 150+ skilled workers, most with five or more years of specialist garment production experience.
Key Production Metrics
| Metric | Detail |
|---|---|
| Facility size | 25,000 sq ft |
| Workforce | 150+ skilled workers |
| Sewing machines | 100+ industrial machines |
| Monthly capacity | 100,000 – 150,000 units |
| Annual capacity | 2.5 million units |
| MOQ | From 50 units per style |
| Certifications | ISO 9001:2015, BSCI, SEDEX, WRAP |
These figures reflect active production output, not theoretical capacity.
Production Departments — What the Factory Operates
Ready One’s facility is organised into six dedicated departments. Each department specialises in a distinct stage of garment production and operates with dedicated equipment and trained personnel.
Cutting Department
The cutting department handles fabric spreading, marker making, and precision cutting for all order sizes. Industrial cutting tables and automated fabric spreaders ensure consistent cut quality across high-volume runs. Furthermore, all fabric is inspected for defects before cutting begins — preventing material wastage and downstream quality issues.
Sewing Floor
The sewing floor operates 80+ industrial sewing machines, including flatlock, overlock, single-needle, twin-needle, bartack, and buttonhole machines. Specialist operators handle complex construction details such as raglan sleeves, bonded seams, kangaroo pockets, and ribbed cuffs. In addition, dedicated lines are set up per order — maintaining style consistency across the full production run.
Embellishment Unit
The embellishment unit handles all decoration and branding work in-house:
- Screen printing — up to 8 colours, discharge and water-based inks, plastisol
- Embroidery — multi-head machines, up to 15 colours, flat and 3D puff
- Heat transfer printing — DTF (Direct to Film), vinyl, and woven patch application
- Woven and printed labels — brand labels, care labels, and hang tags produced to spec
Keeping embellishment in-house eliminates the delays and quality risks of outsourcing decoration to a third-party supplier.
Finishing Department
The finishing department handles pressing, steaming, thread trimming, and final presentation of every garment. Industrial steam presses are used for hoodies, jackets, and structured outerwear. Consequently, garments arrive at the quality inspection stage correctly shaped and wrinkle-free — reducing re-work and speeding up final audit.
Quality Control
Ready One’s quality control team operates independently from production. Inline QC checks run during sewing. Final audits use AQL 2.5 standard inspection against the approved production sample. As a result, defect rates are tracked per order and fed back into production team briefings.
Full details of the inspection process are available on the quality control process page. Moreover, Ready One’s QC procedures are certified under the ISO 9001:2015 framework — audited independently by a third-party certification body.
Warehouse and Packing
The warehouse handles climate-controlled storage for raw materials and finished goods. Export packing is completed to client specification — individual polybags per size, assorted packs, master carton labelling, and GS1 barcoding where required. Ready One’s logistics team handles all export documentation for DDP worldwide shipments.
Production Lead Times
Lead times at Ready One are structured and predictable. The table below reflects standard timelines for B2B orders. Additionally, rush sampling is available on request for brands with tight launch deadlines.
| Stage | Timeline |
|---|---|
| Sample development | 7 – 10 working days |
| Sample approval and revisions | 3 – 5 days (client side) |
| Bulk production: 50 – 500 units | 15 – 20 working days |
| Bulk production: 500 – 5,000 units | 20 – 30 working days |
| Bulk production: 5,000+ units | 30 – 45 working days |
| QC and export packing | Included in production time |
| Shipping to destination | 5 – 15 days depending on location |
These timelines begin from deposit receipt and approved pre-production sample. Therefore, brands with an approved sample on file can move directly to bulk production without repeating the sampling stage.
Minimum Order Quantities and Flexibility
Ready One’s minimum order is 50 units per style. This applies to all garment categories — hoodies, T-shirts, tracksuits, jackets, sportswear, and leather goods.
Why Low MOQ Matters for Growing Brands
Low MOQ allows brands to test new styles, colourways, and seasonal drops without committing to large inventory. Furthermore, it removes the financial risk of overstocking — a common problem for brands that source from factories with 500-unit or 1,000-unit minimums.
Ready One’s production system is set up to run small and large orders efficiently on the same production line. Consequently, a 50-unit order receives the same quality standards, QC inspection, and certified production process as a 10,000-unit run.
Garment Categories Produced
Ready One manufactures across seven core garment categories for B2B clients:
- Hoodies and sweatshirts — pullover, zip-up, half-zip, cropped, oversized
- T-shirts and tops — crew neck, V-neck, polo, long sleeve, henley
- Tracksuits and joggers — matching sets, co-ords, slim and relaxed fits
- Jackets and outerwear — bombers, coaches, puffers, windbreakers, parkas
- Sportswear and activewear — compression, moisture-wicking, performance fabrics
- Leather goods — genuine and PU leather jackets, biker, racer, and varsity styles
- Uniforms and workwear — corporate, hospitality, healthcare, and promotional
Frequently Asked Questions — Manufacturing Capabilities
Does Ready One subcontract any production?
No. All production — cutting, sewing, embellishment, and packing — is completed in-house at Ready One’s Sialkot facility. There is no outsourcing to third-party factories.
What is the maximum order size Ready One can handle?
Ready One’s monthly capacity is 100,000 to 150,000 units. Large-volume clients can reserve dedicated production capacity for seasonal programmes by arrangement.
Can Ready One handle multiple product types in one order?
Yes. Mixed orders are standard. A single shipment can include hoodies, T-shirts, and joggers — each on a dedicated production line with separate QC checkpoints.
What fabric types does Ready One work with?
Ready One works with cotton, polyester, fleece, French terry, waffle knit, mesh, spandex blends, performance fabrics, and genuine and PU leather. Fabric sourcing is handled in-house from verified suppliers.
Is Ready One certified for export to the EU and USA?
Yes. Ready One is ISO 9001, BSCI, SEDEX, and WRAP certified. Full certification documentation is available on the certified clothing manufacturer page.
Start a Manufacturing Enquiry
Ready One’s production team reviews every enquiry within 24 hours. To discuss capacity, lead times, or sampling for a specific order, start a custom clothing order or contact the team directly. Learn more about Ready One’s factory and 14+ years of verified B2B production.
Ready to Start Your Apparel Manufacturing Project?
Our team is ready to discuss your requirements and provide a detailed quotation.
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