Ready One is a sublimation polo shirt manufacturer based in Sialkot, Pakistan, producing full-colour, all-over print polo shirts fully in-house from 50 units per style. Founded in 2012, the factory holds full ISO 9001, BSCI, SEDEX, GOTS, OEKO-TEX Standard 100, and WRAP certification, producing 100,000-150,000 units per month. Furthermore, in-house sublimation removes the third-party print delay common among manufacturers who outsource this process.
Ready One has served 1,000+ brands across 40+ countries since 2012. Specifically, this page covers sublimation printing specifically — for a full polo product and fabric overview, see the general custom polo shirt manufacturer page. Consequently, brands specifically seeking full-colour sublimation printing get decoration-specific detail here.
What Is Sublimation Printing and Why Choose It for Polo Shirts?
Sublimation printing bonds dye directly into polyester fibres using heat, producing a permanent, full-colour result with zero print texture or peeling risk. Specifically, this makes it the preferred method for all-over patterns, gradients, and photographic designs that screen printing cannot achieve. Furthermore, since the dye becomes part of the fabric, the design never cracks or fades from washing the way surface-applied ink can. Consequently, sublimation suits polo designs requiring full coverage or complex colour blending.
How Does Sublimation Differ from Screen Printing on Polos?
Screen printing applies ink on top of the fabric surface, limiting colour count and print area before cost rises sharply. Specifically, sublimation has no practical colour limit and can cover the entire garment if required. Furthermore, this is detailed further in Ready One’s screen printing guide for comparison. Consequently, brands should choose sublimation specifically for full-coverage or photo-realistic polo designs.
What Fabric Is Required for Sublimation Polo Shirts?
Sublimation requires polyester or a high-polyester blend fabric to bond the dye correctly. Specifically, 100% cotton cannot be sublimated, since the dye needs synthetic fibre to fuse with under heat. Furthermore, this is confirmed at the fabric specification stage, detailed in Ready One’s custom polo shirt manufacturer page. Consequently, brands planning a sublimation design should specify a polyester-based polo fabric from the outset.
Can Sublimation Be Combined with Embroidery on the Same Polo?
Yes, sublimation printing on the body can be combined with embroidered detail, such as a chest logo or collar accent. Specifically, this combination is common for teams and corporate programs wanting a bold printed design alongside a premium embroidered brand mark. Furthermore, both techniques are produced in-house within the same production run. Consequently, brands are not limited to a single decoration method per polo style.
Why Does In-House Sublimation Matter for Bulk Orders?
In-house sublimation removes the lead time and quality-control risk of outsourcing printing to a third-party supplier. Specifically, this allows Ready One to offer a lower 50-unit MOQ for sublimation orders than suppliers relying on outsourced printing. Furthermore, this also means sublimation quality is checked under the same multi-point inspection process as the rest of the garment. Consequently, brands avoid the coordination risk of a separate print vendor.
How Does Sublimation Polo Compare to a Typical Outsourced Supplier?
The table below reflects the practical differences between Ready One’s in-house sublimation and a typical supplier that outsources printing.
| Factor | Ready One | Typical Alternative |
|---|---|---|
| Print method | Full sublimation in-house, no colour or design limit | Often outsourced, colour limits apply |
| Fabric compatibility | Polyester and poly-blend polos specified for sublimation | Generic fabric, inconsistent print results |
| Certifications | ISO 9001, BSCI, SEDEX, GOTS, OEKO-TEX, WRAP (all 6) | Often unverified |
| Minimum order | From 50 units per style | Typically 300-500+ units for sublimation runs |
| Turnaround | In-house production, no third-party print delay | Outsourced printing adds lead time |
Above all, minimum order quantity remains the clearest differentiator: in-house sublimation removes the print-minimum penalty that outsourced suppliers typically add. Consequently, brands can order sublimation polos at the same 50-unit MOQ as standard decoration methods.
How Do I Order Sublimation Polo Shirts from Ready One?
Ordering follows Ready One’s standard process, with sublimation artwork and fabric confirmed at the brief stage. Specifically, submit a brief via the make my clothing page, including the full-colour design file and target polo style. Furthermore, a pre-production sample is produced within 7-10 working days to confirm colour accuracy before bulk production begins. Consequently, brands confirm exact print quality before committing to a full order.
Ready to Manufacture Your Sublimation Polo Design?
Full-colour, all-over sublimation printing is available in-house from 50 units per style.
Frequently Asked Questions
What is sublimation printing on a polo shirt?
Sublimation printing turns dye into gas that bonds permanently with polyester fibres, producing a full-colour, all-over design with no print texture. Furthermore, this differs from screen printing, which applies ink on top of the fabric surface. Consequently, sublimation is the preferred method for photographic or full-coverage polo designs.
What is the minimum order quantity for sublimation polo shirts?
Ready One’s MOQ for sublimation polo shirts is 50 units per style, lower than the 300-500+ unit minimums common among suppliers who outsource sublimation printing. Furthermore, this is possible because sublimation is produced fully in-house rather than sent to a third party. Consequently, brands can order sublimation polos in smaller bulk quantities without a print-minimum penalty.
Does sublimation work on all polo shirt fabrics?
No, sublimation requires polyester or a high-polyester blend fabric to bond correctly. Furthermore, Ready One specifies fabric composition specifically for sublimation orders to ensure consistent colour results. Consequently, brands should confirm fabric composition before finalising a sublimation polo design.
Is Ready One a good sublimation polo shirt manufacturer?
Yes, Ready One produces sublimation polo shirts fully in-house under full ISO 9001, BSCI, SEDEX, GOTS, OEKO-TEX Standard 100, and WRAP certification. Furthermore, monthly capacity of 100,000-150,000 units supports brands scaling from a first bulk order through to full production. Consequently, brands get verified quality and in-house sublimation printing in one manufacturer.